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Mechanical Designs & Engineering Services

mechanicalWe understand cost-pressure has always remained as the primary challenge for any New product development or product improvement initiatives across the Globe and to a great extent needs to be addressed at design stage than later. Further, good designs need to be backed-up with best manufacturing practices and effective document control for successful completion of projects on time.

We have a team of qualified & experienced Engineers to deliver robust and cost effective design solutions meeting customer performance and reliability expectations.

Portfolio of Services offered:

CAD

  • 2D to 3D Conversion /3D modeling / 2D detailing
  • We work on PRO-E & SOLID WORKS.
  • We can receive input in IGES or STEP.

Product Design

  • Industrial Design (ID) – Styling / Ergonomics, competitor products evaluation
  • Engineering design (ED) DFM & DFA / Performance & reliability
  • Engineering change management
  • Packaging design
  • Assembly Jigs & Fixture design
  • Inspection gauges and Test Fixtures

Allied Engineering services

Reverse Engineering:

  • Metrology of mechanical parts / Creation of 2D & 3 D drawings.
  • Value Engineering
  • 3D scanning / GD &T / Mould flow analysis.

Rapid prototyping – SLA & SLS / CNC machining / Vacuum casting

Molded parts – We have a supplier base with proven experience in molding of most of the Engineering plastics like POLYCARBONATE / PMMA /NYLON-6 /66 / ABS /PBT / PPS /ULTEM /LCP

Metal Enclosures – Design, development and engineering support for metal enclosures for various electronic products to IP

Raw material selection – Our sourcing team ensures development & procurement of right master batches or Pre-colored resins from quality suppliers to meet customer specified color shade RAL numbers.

Surface finishing – Plating / painting / anodizing and allied aluminum finishing

Decorative finishing – Pad printing, Laser engraving and metalizing

Product Name Application mobile device Barcode scanner Touch Screen panel Women Security device Point of sale device Biometric Scanner Tethering Scanner Set Top Box
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Tooling Capabilities

Tooling:

  • We undertake projects for development of Precision Injection molds and molded parts/ Progressive P & D tools and parts / Die casting / Rubber molding including Key pads
  • Proto Tools / Low / Medium / High volume multi cavity tools
  • Varieties to suit requirement – Hot runner moulds / Moulds with hydraulic side cores / Sprung cores / Moulds with injection & ejection on fixed side.

Tool Steel material – ASSAB / LUCHINI / Vacuum hardening of core & cavity inserts

Mold accessories – HASCO / DME / Progressive ejector pins / sleeves and other

Mold bases – C-45 / P-20 or SS to DME / HASCO standards

Tools developed for Energy meter parts

Tools1 Tools2 Tools3

For more information, Please visit – Kemsys